OEM/ODM Medical Tubing Manufacturers and Medical Tubing Supplier

TPU Radiopaque Tubing are high-performance medical imaging equipment components. With their unique material properties, they have significant advantages in the field of medical imaging and can effectively improve diagnostic accuracy. TPU materials have excellent signal conversion capabilities and mechanical stability, can accurately capture X-ray signals, reduce image noise, and provide clearer and more detailed images. In examinations such as CT and DSA (digital subtraction angiography), high-resolution imaging helps to show tiny vascular lesions, early tumors or subtle bone injuries, reducing the risk of missed diagnosis. TPU tubes have high X-ray absorption and conversion efficiency, and can obtain image quality equivalent to traditional high doses at lower radiation doses, reducing radiation exposure for patients and medical staff. This is especially important for children, pregnant women and patients who need frequent follow-up examinations (such as tumor patients), reducing the potential health risks caused by long-term radiation accumulation. TPU materials have low density and are lighter than metal tubes, making it easier to flexibly adjust their positions in operating rooms, ICUs or mobile X-ray equipment. Lightweight design can reduce the overall weight of the equipment, extend the service life of the robot arm or bracket, and reduce maintenance requirements. TPU material has excellent wear resistance and anti-aging properties, can withstand frequent use, and reduce equipment downtime or replacement costs caused by tube damage. It can still maintain stable performance in high-temperature, humid or chemical disinfection environments, suitable for high-intensity medical environments. How to help doctors improve diagnostic accuracy? 1. Clearer images, reduce misdiagnosis/missed diagnosis High-contrast imaging: The high resolution of TPU tubes can clearly show vascular stenosis, tiny calcification foci, early tumors, etc., helping doctors to find lesions that may be missed by traditional imaging. Reduce artifact interference: The uniformity and stability of TPU materials can reduce image artifacts (such as metal artifacts) and improve diagnostic reliability, which is especially important in orthopedics, cardiovascular intervention and other fields. 2. Low-dose imaging, suitable for fine inspection Dynamic imaging optimization: In DSA or fluoroscopic guided surgery, low-dose mode can be continuously shot for a long time, and doctors can observe blood flow dynamics or catheter position more accurately, improving the success rate of surgery. Reduce repeated scans: High-quality imaging obtains sufficient diagnostic information at one time, avoids repeated exposure due to image blur, and improves inspection efficiency. 3. Adapt to complex clinical scenarios Interventional surgery support: In interventional treatments such as angiography and tumor embolization, the lightweight and high sensitivity of TPU tubes help real-time and accurate imaging, assisting doctors in completing delicate operations. Mobile medical applications: The lightweight design makes it suitable for bedside X-rays, emergency or field medical scenarios, ensuring fast and high-quality imaging diagnosis. 4. Long-term stability to ensure equipment reliability Reduce equipment failures: Durability reduces maintenance frequency, ensures long-term stable operation of imaging equipment, and avoids diagnostic delays caused by tube problems. Economical and efficient: Long life and low maintenance costs allow medical institutions to focus more on improving diagnostic technology rather than frequently replacing consumables.

The main purpose of guide catheters is to provide access for interventional treatment or surgery, and to guide other instruments or devices into specific locations inside the human body for diagnosis, treatment or sampling. Specifically, guide catheters can be used for: 1. Cardiovascular fieldIn the cardiovascular field, guide catheters are the core tools for coronary artery intervention. They can guide devices such as stents and balloons into the site of coronary artery lesions to achieve angioplasty or stent implantation. In addition, guide catheters are also used for cardiac catheterization to help doctors evaluate cardiac function and monitor hemodynamics. 2. NeurologyIn neurology, guide catheters are widely used in cerebrovascular interventional treatment, such as cerebral aneurysm embolization and interventional treatment of cerebral vascular stenosis. Its soft material and good maneuverability enable it to adapt to the complex anatomical structure of cerebral blood vessels, ensuring the safety and effectiveness of treatment. 3. OncologyIn oncology, guide catheters can be used for interventional treatment of tumors, such as percutaneous puncture biopsy, radioactive particle implantation, and chemotherapy drug infusion. The catheter is used to precisely deliver drugs or therapeutic devices to the tumor site, improving the targeting and efficacy of treatment. 4. Urinary systemIn the urinary system, guide catheters are used for urography, renal artery interventional therapy, etc. For example, renal artery stents are implanted through a catheter to treat renal artery stenosis. 5. Digestive systemIn the digestive system, guide catheters can be used for gastrointestinal endoscopy, interventional therapy for esophageal cancer, etc. For example, dilation therapy for esophageal stenosis is performed through a catheter, or an endoscope is guided into the gastrointestinal tract for biopsy or treatment. 6. Respiratory systemIn the respiratory system, guide catheters are used for airway stent implantation and pulmonary interventional therapy. For example, metal or plastic stents are placed into the airway through a catheter to maintain airway patency and treat central tracheal stenosis. 7. HemodialysisIn hemodialysis, guide catheters are used to establish vascular access to provide patients with long-term dialysis treatment. Their good biocompatibility and low friction properties help reduce the risk of thrombosis and infection. 8. Trauma First AidIn trauma first aid, guide catheters can be used for vascular interventional treatment of trauma patients, such as temporary establishment of vascular access, hemostasis or infusion. How does the multi-level hardness design improve the flexibility of the catheter?The multi-level hardness design improves the flexibility of the catheter while maintaining the overall structural strength by using materials of different hardness at different parts of the catheter. Specifically, this design allows the catheter to have a higher hardness at the proximal end (the end close to the operator) for easy advancement and manipulation, and a lower hardness at the distal end (the end close to the patient) to enhance its flexibility so that it can better adapt to complex or tortuous vascular paths. For example, when high pushability and hardness are required, a thicker outer layer and a higher durometer material can be selected; when better anti-kinking performance is required, a lower durometer material and a smaller lumen size would be more appropriate. This design trade-off enables the catheter to perform optimally at different stages of operation, thereby improving the success rate and safety of the operation. In addition, the multi-segment hardness design can also optimize the proximal rigidity and distal flexibility of the catheter, so that it can provide strong pushing force and achieve precise conduction when twisting, which is important for navigation in complex paths. What role does the braided structure play in the catheter? The braided structure plays a vital role in the catheter. It not only improves the mechanical properties of the catheter, but also enhances its maneuverability and stability in complex vascular environments. Specifically, the braided structure forms a shell with high support and flexibility through the staggered arrangement of multiple wires, thereby providing good anti-kink and pushing force during the advancement of the catheter. This structural design enables the catheter to maintain its shape in the blood vessel while adapting to the bending and twisting of the blood vessel and reducing damage to the blood vessel wall. In the guide catheter, the braided structure is usually made of metal wire, which has good biocompatibility and strength, and can ensure the stability and safety of the catheter when it is operated in the body. In addition, the braided structure can also achieve a balance between flexibility and pushing through different braiding patterns, so that the catheter can be flexibly bent when needed, and provide sufficient support when it needs to be pushed. In clinical applications, braided catheters are widely used in interventional treatments such as angiography, stent implantation, and tumor embolization. For example, under the guidance of DSA (digital subtraction angiography), doctors can use catheters to introduce specially made imported instruments into the human body to accurately diagnose and treat vascular malformations or tumors. Braided catheters perform well in these operations, providing clear navigation paths and stable control performance. What are the commonly used materials for guide catheters?The commonly used materials for guide catheters mainly include the following, and each material plays a different role in the performance and application of the catheter: Polyethylene (PE): Polyethylene is a commonly used catheter material with good strength, softness and elasticity, and a low friction coefficient. It is widely used in most vascular catheters. Its advantages are easy processing and pre-forming, and good biocompatibility. Polyurethane (PU): Polyurethane is a softer material with good flexibility and lubricity, but its elastic memory is poor, the probability of thrombosis is high, and systemic heparinization is required when used. It is widely used in catheters that require good bending performance or high elasticity. Silicone: Silicone rubber is selected for its excellent biocompatibility and high flexibility, and is particularly suitable for catheters that require good bending performance or high elasticity, such as endotracheal intubation. Polyester: Polyester is often used in catheters that require strong stiffness and pressure resistance, such as certain types of intravascular stent catheters. Nylon: Nylon has good biocompatibility and strength and is commonly used in applications such as arterial catheters. Metal materials: such as stainless steel, nickel-titanium alloy, etc., provide additional mechanical strength and are suitable for catheters in special surgical operations. Nickel-titanium alloy is softer than stainless steel, has better bendability and adaptability, and is therefore more commonly used in medical applications that require high flexibility. Polytetrafluoroethylene (PTFE): PTFE is suitable for manufacturing expanded tubes, thin-walled catheters and some standard vascular catheters due to its large physical strength and low friction coefficient. Polyvinyl chloride (PVC): PVC is also a commonly used catheter material with good processing properties and certain flexibility, suitable for a variety of catheter applications. Polyetheretherketone (PEEK): Polyetheretherketone is a high-performance thermoplastic with excellent mechanical properties and biocompatibility, suitable for catheters in special surgical operations. Polyamide (PA): Polyamide has good mechanical properties and biocompatibility, suitable for catheters that require high strength and corrosion resistance. The choice of these materials depends on the specific application requirements of the catheter, such as the complexity of the operation, the specific conditions of the patient, and the doctor's operating habits. By properly selecting materials, it is possible to ensure that the catheter has good performance and safety during use. How does the maneuverability and stability of the guide catheter improve surgical efficiency? The maneuverability and stability of the guide catheter are key factors in improving surgical efficiency. By optimizing the design and material selection of the catheter, its maneuverability and stability in complex surgeries can be significantly improved, thereby shortening the operation time, reducing complications, and increasing the success rate of treatment. 1. Multi-level hardness designThe proximal end of the catheter usually uses harder materials to provide good pushing force and maneuverability, while the distal end uses softer materials to enhance its flexibility so that it can better adapt to the bending and twisting of the blood vessels. This multi-level hardness design can ensure that the catheter can provide sufficient support during the advancement process and reduce damage to the blood vessel wall, thereby improving the accuracy and safety of the operation. 2. Braided structureThe braided structure is the key to improving the maneuverability and stability of the catheter. Through the staggered arrangement of metal wires, the catheter can maintain its shape during the advancement process while adapting to the bending and twisting of the blood vessel. This structure not only improves the catheter's anti-kink and pushing force, but also enhances its maneuverability in complex vascular environments. 3. Low-friction inner layerThe inner layer of the catheter usually uses low-friction materials to reduce the friction resistance of the guidewire or high-viscosity fluid, thereby improving the passability and operability of the catheter. This design can ensure that the catheter is smoother during the advancement process, reduce operational resistance, and improve surgical efficiency. 4. Shape memory materialShape memory material plays an important role in catheter design. They can return to a preset shape under certain conditions, thereby improving the maneuverability and stability of the catheter. The use of this material can ensure that the catheter maintains good maneuverability and stability in complex operations and reduce the adjustment time during the operation. 5. Hydrophilic coatingThe hydrophilic coating can improve the lubricity of the catheter and reduce the friction during insertion, thereby improving the maneuverability and stability of the catheter. This coating can ensure that the catheter is smoother during advancement, reduce operational resistance, and improve surgical efficiency. 6. Visual designThe head of the catheter is usually designed with a developing segment to help doctors accurately position it under image guidance. This design can improve the maneuverability and stability of the catheter, reduce misoperation during surgery, and improve the success rate of the operation. 7. Real-time imaging guidanceIn some operations, such as catheter ablation of atrial fibrillation, real-time imaging technology (such as intracardiac echocardiography ICE) can provide real-time imaging during the operation, helping doctors to more accurately position the catheter and improve the maneuverability and safety of the operation. This technology can reduce the adjustment time of the catheter and improve the efficiency of the operation. 8. Optimize design parametersBy optimizing the design parameters of the catheter (such as the cross-sectional area of ​​the catheter, the elastic modulus of the material, and the tensile strength), the pushability and torsionability of the catheter can be improved, thereby improving its operability and stability in complex surgeries. This optimized design can ensure that the catheter is more stable during advancement, reduce the adjustment time during surgery, and improve surgical efficiency. How do the length and outer diameter of the guide catheter affect its usage scenario?The length and outer diameter of the guide catheter are important factors affecting its usage scenario, which directly determine the applicability and operability of the catheter in different interventional treatments. 1. The influence of catheter lengthThe length of the catheter is usually between 65 cm and 100 cm, and the specific choice depends on the type of surgery and the site of operation. For example, when performing cerebrovascular interventional treatment, a longer catheter is usually required to smoothly guide the interventional device to the target vessel. When performing renal angiography or renal artery stent implantation, a 65 cm long catheter is more suitable. In addition, for complex lesions that need to penetrate into distal vessels, such as posterior circulation aneurysms or chronic carotid artery occlusions, it is usually necessary to select a longer catheter to ensure that the device can reach the target area smoothly. 2. The influence of the outer diameter of the catheterThe outer diameter of the catheter is usually measured in French, with 1 Fr equal to 1/3 mm. Common catheter outer diameters range from 4 Fr to 8 Fr. Smaller catheter outer diameters are suitable for smaller or more tortuous blood vessels, such as cerebral blood vessels or small branched blood vessels. Larger catheter outer diameters are suitable for surgeries that require greater support, such as coronary artery intervention or treatment of aortic lesions. In addition, a smaller catheter outer diameter can reduce damage to blood vessels and reduce the risk of vascular occlusion after interventional treatment. Therefore, with radial artery access becoming the mainstream today, the use of smaller diameter catheters is the current trend. 3. The combined influence of catheter length and outer diameterThe selection of catheter length and outer diameter needs to comprehensively consider the specific needs of the surgery. For example, when performing mechanical thrombectomy for acute ischemic stroke or interventional recanalization for chronic carotid artery occlusion, it is usually necessary to select a longer catheter and a larger outer diameter to ensure that the catheter can successfully reach the target vessel and provide sufficient support. When evaluating portal hypertension or pulmonary hypertension, the hemodynamic catheter needs to select the appropriate length and outer diameter according to the specific vascular conditions. 4. Matching of catheter length and outer diameterThere needs to be a certain matching between the length and outer diameter of the catheter to ensure the smooth progress of the operation. For example, when performing complex coronary artery intervention, it is usually necessary to select a longer catheter and a larger outer diameter to ensure that the catheter can smoothly reach the distal blood vessel and provide sufficient support. When performing simple angiography or stent implantation, a shorter catheter and a smaller outer diameter are more appropriate. 5. Clinical application of catheter length and outer diameterIn actual clinical applications, the selection of catheter length and outer diameter needs to be adjusted according to the patient's specific conditions and surgical needs. For example, when performing coronary artery intervention, it is usually necessary to select a longer catheter and a larger outer diameter to ensure that the catheter can smoothly reach the target blood vessel and provide sufficient support. When evaluating portal hypertension or pulmonary hypertension, the hemodynamic catheter needs to select the appropriate length and outer diameter according to the specific vascular conditions. What should be paid attention to when using a guide catheter?When using a guide catheter, you need to pay attention to the following aspects: Preoperative preparation: Before using a guide catheter, the patient needs to undergo a comprehensive examination, including medical history, allergy history, physical examination, etc., to exclude risks associated with the use of a guide catheter. At the same time, the patient's medical history and symptoms should be fully understood to ensure that the patient has no contraindications, and the status of the peripheral blood vessels should be checked to ensure the patency and applicability of the blood vessels. Disinfection and isolation: Before and during the operation, relevant disinfection and safety measures need to be taken to ensure the hygiene and safety of the catheter insertion process to avoid introducing other risks such as infection. When using a guide catheter, attention should be paid to disinfection and isolation measures to avoid introducing bacteria or viruses during the operation, causing infection or cross-infection. Operation skills: The use of a guide catheter requires skilled operation skills and experience to ensure the safety and accuracy of the operation. When using a guide catheter, the appropriate guide catheter size should be selected to ensure that it matches the patient's blood vessel size and surgical needs. At the same time, the correct operation skills should be mastered to ensure that the catheter passes through the blood vessel smoothly and reaches the expected position. Observation and monitoring: During the use of the guide catheter, it is necessary to closely observe the patient's reaction and adjust the operation plan in time. During the operation, if the guide catheter system is found to be abnormal or damaged, it should be stopped immediately and replaced or repaired in time to ensure the smooth progress of the operation. In addition, the catheter position, blood flow and patient vital signs should be closely monitored, and abnormal conditions should be handled in time. Postoperative treatment: After using the guide catheter, the patient needs to be observed, including the occurrence of complications such as postoperative infection, bleeding, and vascular injury. When removing the catheter, it is necessary to follow the operating specifications to reduce the pain and discomfort during the removal of the catheter. After use, the catheter must be properly disposed of in accordance with the medical waste disposal regulations to prevent cross infection and environmental pollution. At the same time, the guide catheter system should be thoroughly cleaned and disinfected to prevent the occurrence of cross infection. Storage and maintenance: The storage and maintenance of the guide catheter system is also very important. It should be placed in a dry, clean, and dust-free environment to avoid moisture or contamination. After use, the catheter must be properly cleaned and stored to avoid contact between the catheter and other objects to prevent contamination or damage to the catheter. Laws, regulations and ethics: The use of the guide catheter system should comply with relevant laws, regulations and medical ethics requirements to ensure the legality and morality of the operation. Operators should receive relevant training and learning regularly to continuously improve their professional level and technical capabilities to improve the quality and safety of the operation. When using a guide catheter, it is necessary to comprehensively consider multiple aspects such as preoperative preparation, disinfection and isolation, operation skills, observation and monitoring, postoperative treatment, storage and maintenance, as well as laws, regulations and ethics to ensure the safety and effectiveness of the operation.

In modern medicine, the endoscope insertion tube plays a vital role as a core component of minimally invasive surgery. It not only guides the camera and light source into the human body, but also provides doctors with clear images to help them make accurate diagnosis and treatment. With the continuous advancement of technology, the design and function of the endoscope insertion tube are also being optimized to meet the needs of different surgeries. The endoscope insertion tube is a flexible, extended component that is part of the medical instrument endoscope. It accommodates the light source, camera and various tools. Its main function is to provide a path for these elements to enter the body during procedures such as endoscopy, colonoscopy and laparoscopy. The use of endoscope insertion tubes enables doctors to perform various treatments on patients without large-scale surgery. The material selection of the endoscope insertion tube is crucial. Common medical-grade materials such as TPU, PA12 or PEBAX are used. These materials not only meet the requirements of biological evaluation, but also have good flexibility and bending resistance. The inner and outer layers of the tube wall are made of medical materials, and the middle braided layer can be woven with various specifications of stainless steel wire as needed to provide additional support and anti-kink ability. Disposable endoscope insertion tubes have become an indispensable core tool in urology surgery due to their high safety and convenience. This design not only reduces the risk of cross-infection, but also simplifies the surgical process and improves surgical efficiency. In addition, the use of disposable insertion tubes also reduces the maintenance cost of hospitals and provides a guarantee for the rational use of medical resources. The guide sheath plays an important role in the endoscope insertion tube, especially in improving the quality of endoscopic imaging. The design of the guide sheath ensures that the endoscope insertion tube can be flexibly operated in complex anatomical structures while maintaining the clarity and stability of the image. This design not only improves the success rate of the operation, but also reduces the discomfort of the patient. There are many types of medical endoscope insertion tubes, including circular, non-circular, curved and other shapes to adapt to different anatomical areas and surgical needs. The design of these insertion tubes not only takes into account flexibility and durability, but also focuses on user comfort and precision to improve surgical results. As part of the endoscope system, the design and manufacturing of the endoscope insertion tube need to be highly integrated. Modern endoscope insertion tubes not only have good flexibility and bending resistance, but also integrate high-definition cameras and light sources to provide clear images and lighting. This integrated design allows doctors to observe and operate in real time during surgery, improving the accuracy and safety of surgery. The emergence of endoscope insertion tube kits provides doctors with more choices and flexibility. For example, the TrueFeel series insertion tube kits provide a better operating experience through optimized design. These kits can not only adapt to different surgical needs, but also reduce vibration during surgery and improve patient comfort. What is the structure of the endoscope insertion tube? The endoscope insertion tube is a key component in the endoscope system. Its structural design is designed to ensure clear vision and operational flexibility in complex anatomical structures. The insertion tube is usually composed of a multi-layer composite structure, including from the outside to the inside: Outer layer: Made of medical-grade polyurethane (PU) or silicone material, the surface is smooth and corrosion-resistant, reducing friction during insertion and preventing body fluid penetration. Braided layer: braided by metal wire (such as stainless steel wire), providing radial strength and anti-kink ability, ensuring that the insertion part can be flexibly bent but not collapsed. Lining layer: made of polytetrafluoroethylene (PTFE) or polyethylene (PE) to form a smooth channel to protect the internal optical fiber, wire and instrument channel. In addition, the front end of the insertion tube is usually provided with a bending part, which is composed of multiple snake-bone structures that are rotatably connected to each other. The inner wall of the snake-bone structure is provided with a guide groove, and the traction line passes through the guide groove and is connected to the snake-bone structure. The operating part is provided with a control knob and a control button, the control knob is connected to the traction line, and the control button is connected to the electrical signal of the pump group of the endoscope. In a flexible endoscope, the structure of the insertion tube is more complicated, usually including an insertion tube, a bending part and a tip end. The surface of the insertion tube has a layer of black resin skin with scales, which plays the role of waterproofing, corrosion resistance and identification; the middle layer is a metal mesh, which plays the role of protecting the inner layer components; the inner layer is a spiral sheet, which plays the role of bending. Four spiral tubes are welded to the front end of the insertion tube, and the steel wire is inserted into the spiral tube. The rear end of the spiral tube is welded with a corresponding fixing and installed in the bracket to balance the stability of the soft endoscope when it is angled during use. In a rigid endoscope, the insertion tube part consists of an outer tube, an inner tube and an illumination fiber. The illumination fiber is located between the inner tube and the outer tube, and its function is to illuminate the entire field of view. The insertion tube of a rigid endoscope is relatively hard and cannot be bent. It is often used for the examination and treatment of relatively straight cavities or parts such as otolaryngology and joint cavities. Material selection for endoscope insertion tubeThe endoscope insertion tube is an indispensable key component in minimally invasive surgery, and its performance and safety depend largely on the selected material. The endoscope insertion tube is usually composed of a multi-layer composite structure, and each layer of material has a specific function to ensure its flexibility, durability and biocompatibility in complex anatomical environments. 1. Jacket material: providing flexibility and protectionThe jacket material is the outermost layer of the endoscope insertion tube. Its main function is to protect the internal structure while providing good flexibility and bending resistance. Common jacket materials include: Thermoplastic polyurethane (TPU): TPU has excellent flexibility, wear resistance and tear resistance, and is suitable for insertion tubes that need to be frequently bent and repeatedly used. It also has good biocompatibility and is suitable for use in the human body's internal environment.Polyamide 12 (PA12): PA12 is a high-performance engineering plastic with good chemical corrosion resistance and mechanical strength. It is suitable for insertion tubes with high durability requirements.Polyetheramide (PEBAX): PEBAX is a semi-crystalline polyester that combines softness and strength. It is often used in insertion tubes that require high flexibility and fatigue resistance. These materials not only provide good flexibility, but also remain stable during cleaning and disinfection, reducing the risk of material aging and performance degradation. 2. Reinforcement materials: provide structural support and anti-kink abilityReinforcement materials are usually added to the middle layer of the endoscope insertion tube to provide structural support and anti-kink ability. The most commonly used reinforcement materials are: Stainless steel wire: Stainless steel wire has good mechanical strength and corrosion resistance, which can effectively prevent the insertion tube from collapsing or kinking during use. By weaving into a mesh structure, stainless steel wire can enhance the radial support force of the insertion tube, so that it can remain stable in complex anatomical paths. 3. Lining material: ensure smooth lumen and unobstructed passageThe lining material is the innermost layer of the endoscope insertion tube, which directly contacts the optical fiber, wire and instrument channel. Its main function is to provide a smooth inner surface, reduce friction and damage, and ensure unobstructed passage. Commonly used lining materials include: Polytetrafluoroethylene (PTFE): PTFE is one of the most commonly used lining materials at present. Due to its extremely low friction coefficient and excellent chemical inertness, it can effectively prevent the wear of optical fibers and wires, and is easy to clean and disinfect.Polyamide 12 (PA12): PA12 has good lubricity and wear resistance, and is suitable for insertion tubes that require frequent sliding and repeated use.Polyetheramide (PEBAX): PEBAX has good flexibility and fatigue resistance, and is suitable for insertion tubes that require high flexibility and durability.Polyvinylidene fluoride (PVDF): PVDF is a high-performance fluoropolymer with excellent chemical corrosion resistance and mechanical strength, and is suitable for high-end insertion tubes with high material performance requirements. 4. Material combination and structural designThe material selection of endoscope insertion tubes is usually not single, but combined according to specific application requirements. For example: "Coat + lining" structure: The jacket material provides flexibility and protection, and the lining material provides a smooth inner surface. The combination of the two can achieve good operating performance and service life."Coat + reinforcement layer + lining" structure: In some high-end insertion tubes, a reinforcement layer (such as a stainless steel wire braid) is added in the middle to further improve the bending resistance and kink resistance of the insertion tube. 5. Basis for material selectionWhen selecting the material for the endoscope insertion tube, the following aspects are usually considered: Biocompatibility: The material must meet the safety standards for human contact to avoid allergies or tissue damage. Flexibility and bending resistance: The insertion tube needs to be flexibly bent in the human body, so the material must have good flexibility and fatigue resistance. Corrosion resistance: The insertion tube will be exposed to a variety of chemical reagents during cleaning and disinfection, so the material must have good chemical corrosion resistance. Lubricity and smoothness: The lining material must have good lubricity to reduce friction damage to the optical fiber and wire. Cleanability and sterilizability: The material must be able to withstand high-temperature and high-pressure steam sterilization, chemical disinfectant immersion and other treatment methods to ensure sterile use. 6. Impact of materials on performanceDifferent material combinations will have a significant impact on the performance of the endoscope insertion tube: Flexibility and bending resistance: Materials such as TPU, PA12, and PEBAX have good flexibility and are suitable for insertion tubes that need to be bent frequently.Strength and support: The stainless steel wire reinforcement layer can provide good radial support to prevent the insertion tube from collapsing in complex paths.Smoothness and channel smoothness: Lining materials such as PTFE, PA12, and PEBAX can provide a smooth inner surface, reduce friction and damage, and ensure smooth channels.Durability and life: Materials such as PA12 and PEBAX have good durability and are suitable for insertion tubes that are used for long periods of time or high-frequency operations. What are the precautions for using the endoscope insertion tube?The precautions for using the endoscope insertion tube mainly include the following aspects: 1. Avoid excessive bending or twisting: During use, avoid excessive bending or twisting of the insertion tube to avoid damage. The insertion tube is designed to provide a clear view and operational flexibility inside the human body, so it should be kept in its natural state. 2. Correct insertion and removal: When inserting the endoscope, it should be done gently and slowly, avoiding excessive force to avoid damaging the patient or the equipment. Similarly, when removing the insertion tube, it should also be operated carefully to avoid forcible pulling to avoid jamming or damage. 3. Keep clean and dry: Before and after use, the insertion tube should be kept clean and dry to prevent contamination and damage. After use, it should be thoroughly cleaned and properly stored to avoid direct sunlight and high temperature environment. 4. Avoid contact with harmful substances: The insertion tube should avoid contact with any other liquid other than water, salt water, motor oil or diesel to avoid damage. In addition, splashing water droplets should be prevented from contacting the port to avoid damage to the equipment. 5. Follow the operating instructions: When using an endoscope, the operating instructions provided by the manufacturer should be strictly followed to ensure safe and effective use of the device. For example, when adjusting the flexibility of the insertion tube, it should be done slowly and avoid rapid changes to avoid causing discomfort to the patient or damage to the device. 6. Pay attention to storage conditions: When not in use, the insertion tube should be stored in a dry, clean, dust-free environment, away from direct sunlight and high temperatures to maintain its performance and life. 7. Avoid improper operation: During use, the insertion tube should be avoided from being inserted into stepped positions, protruding positions, or positions that feel too tight to insert. In addition, the use of the insertion tube in an environment that exceeds the operating temperature range should be avoided to avoid causing product damage or performance deterioration. 8. Regular maintenance and inspection: After use, the status of the insertion tube should be checked regularly to ensure that it is free of damage and maintained and calibrated as recommended by the manufacturer. This helps to extend the life of the device and ensure its reliability in subsequent use. What are the maintenance methods for the endoscope insertion tube? Cleaning: The insertion tube should be cleaned immediately after use to remove dust, oil or other contaminants that may be attached. Use a clean soft cloth or cotton swab for cleaning, and avoid using hard cloth or hard brushes to avoid damaging the equipment. If there is sewage, oil or other liquids on the insertion tube, it should be cleaned with a soft cloth or cotton swab dipped in neutral detergent, and then wiped dry with a clean soft gauze dipped in clean water. Drying: After cleaning, all parts of the insertion tube must be thoroughly dried to prevent bacterial growth and equipment corrosion. A portable endoscope drying unit can be used for drying. Avoid bending and twisting: During use, avoid excessive bending or twisting of the insertion tube to avoid damage. Before each use, make sure that the insertion tube is straight to reduce pressure on the bite line. Proper storage: When not in use, the insertion tube should be stored in a dry, dust-proof environment and use a dedicated protective cover or box. The insertion tube should be kept straight during storage to avoid winding it into a tight coil. Regular inspection: Check the status of the insertion tube regularly to ensure that it is not damaged, and maintain and calibrate it according to the manufacturer's recommendations. If the insertion tube is found to be damaged or abnormal, contact the manufacturer or authorized dealer in time for repair. Avoid improper operation: During use, avoid inserting the insertion tube into a stepped position, a protruding position, or a position that feels too tight to insert. In addition, avoid using the insertion tube in an environment that exceeds the operating temperature range to avoid product damage or performance deterioration. By following the above maintenance methods, the correct use and maintenance of the endoscope insertion tube can be ensured, thereby improving the safety and success rate of surgery. Common faults of endoscope insertion tubes mainly include the following aspects: Deformation of the insertion tube: Deformation of the insertion tube is usually caused by external forces, such as excessive bending or twisting. This deformation can cause deformation of the instrument pipeline, breakage of the guide light, deformation of the water and gas pipeline, and even affect the image quality and light intensity. Yellowing, aging, and crystallization of the outer skin of the insertion tube: Since the residual mucus and protein are not thoroughly removed during daily cleaning and disinfection, these substances will crystallize and cause the outer skin of the insertion tube to yellow and age. After long-term use, the outer skin of the insertion tube will also age normally due to immersion in disinfectants, enzyme solutions, and alcohol. Damage to the light guide or image guide: The light guide is dim, yellow, or does not guide light, and black spots appear on the image guide. This may be due to the insertion tube being bent at too large an angle, squeezed, collided, clamped, or bitten by the patient, which may cause the optical fiber to break. Pinholes, breakage, and wrinkles appear on the insertion tube coil: Such phenomena are usually caused by collision between the insertion tube and sharp objects, too small an angle of the cleaning coil, the patient's mouth pad falling off, the mirror body being bitten by the patient, and the mirror being clamped when placed. Open welding at the root of the insertion tube: Open welding at the root of the insertion tube will affect the sealing of the endoscope and cause water leakage. Dents and bends on the insertion tube: Dents and bends on the insertion tube will affect the insertability of the endoscope. At the same time, the internal mirror surface may be cut, causing the light guide to break, the CCD objective lens to fall off, and the CCD to be damaged, resulting in abnormalities such as shadows, defects, and disappearance of the image. Damage to the outer skin of the insertion tube: Damage to the outer skin of the insertion tube may be caused by improper cleaning and disinfection, incorrect sterilization methods, etc. These faults not only affect the normal use of the endoscope, but may also cause harm to the patient. Therefore, correct operation and maintenance are the key to preventing these faults. What is the cleaning and disinfection process of the endoscope insertion tube? The cleaning and disinfection process of the endoscope insertion tube is a key step to ensure medical safety and prevent cross infection. The following is a detailed cleaning and disinfection process: Pretreatment: Immediately after use, rinse the surface and pipeline of the endoscope with running water to remove pollutants such as blood and mucus. Use a special brush to repeatedly scrub the pipeline to prevent the residue from drying up and forming a biofilm. The pretreatment time is controlled within 10 minutes to avoid the growth of microorganisms. Cleaning: Disassemble the endoscope and disassemble all detachable parts. Soak in warm water containing multi-enzyme cleaning agent (water temperature ≤40℃), rinse the inside of the pipeline with a high-pressure water gun, and manually scrub the joints with a soft brush. The cleaning agent is prepared and used immediately, and the single use time does not exceed 4 hours. Rinse with pure water three times after cleaning to ensure that there is no cleaning agent residue. Enzyme cleaning: Immerse the entire endoscope in the enzyme cleaning solution and wipe the surface of the endoscope. Rinse the endoscope pipeline while maintaining the full perfusion device. Please select the enzyme cleaning solution as described in the endoscope manual. Repeated use of the enzyme cleaning solution has a greater impact on the cleaning effect. Disinfection: Use a high-level disinfectant, such as GA, for disinfection. The disinfection method and time should follow the product instructions. Use a power pump or syringe to fill each pipe with disinfectant until no bubbles come out. Flushing: Use a power pump or pressure water gun to flush each pipe with purified water or sterile water for at least two minutes until no disinfectant remains. Use a pressure air gun to inflate all pipes with clean compressed air for at least thirty seconds until they are completely dry. Leakage test: During the cleaning and disinfection process, a leak test is required to ensure that the endoscope is leak-free. If a leak is found, the endoscope needs to be removed and sent to the maintenance department for repair. Drying and storage: Use filtered dry air and blow the inside of the pipe with an air gun until no water droplets remain. Flexible endoscopes need to be hung vertically to avoid bending damage. The storage cabinet should maintain a temperature of <24°C and a humidity of <70%, and the storage environment should be monitored daily. Storage: Cleaned and disinfected endoscopes should be stored in a dedicated storage area to maintain a sterile state and avoid secondary contamination. The endoscope insertion tube is a key component in the endoscope system. Its main function is to deliver the camera, light source and various operating tools into the human body to achieve observation and treatment of internal organs. The insertion tube is usually composed of a multi-layer composite structure, including outer jacket material, reinforcement material and lining material from the outside to the inside. Outer jacket materials such as thermoplastic polyurethane (TPU), polyamide 12 (PA12) or polyetheramide (PEBAX) provide flexibility and protection; reinforcement materials such as stainless steel wire braid provide radial strength and anti-kink ability; lining materials such as polytetrafluoroethylene (PTFE) or polyethylene (PE) ensure that the inner cavity is smooth, reduce friction, and facilitate the passage of optical fibers and instruments. The design of the endoscope insertion tube needs to balance flexibility and rigidity to meet the needs of different anatomical structures. For example, in urology surgery, disposable endoscope insertion tubes are often made of PTFE or PEBAX materials, which have the advantages of strong biocompatibility, smooth surface, low friction, etc., and can reduce tissue damage during surgical operations. Additionally, many insertion tubes are equipped with radiographic markers to provide real-time, precise feedback during procedures that require X-ray-assisted positioning.

In modern medical technology, minimally invasive surgery and interventional treatment have become important means of treating many complex diseases. In order to meet these high-precision and high-reliability applications, Braid Reinforced Tubings have gradually become key components in medical devices due to their excellent performance and flexibility. Braid Reinforced Tubings significantly improve the burst pressure resistance, column strength and torque transmission performance of the tube by embedding a metal or fiber braided structure between two layers of materials. They are widely used in coronary artery, electrophysiology, structural heart, peripheral, neurological, urinary, respiratory and other fields. The core advantage of Braid Reinforced Tubings lies in the combination of Kevlar reinforcement and stainless steel braiding. Kevlar fiber is widely used in aerospace, bulletproof equipment and other fields due to its extremely high tensile strength and lightweight properties. In Braid Reinforced Tubings, Kevlar fiber is used as a reinforcement layer, which not only improves the strength of the tube, but also enhances its flexibility and impact resistance. The stainless steel braiding further enhances the corrosion resistance and wear resistance of the tube, so that it can still maintain stable performance in harsh environments. In addition, the PTFE lining design of the Braid Reinforced Tubing has excellent chemical compatibility and low friction characteristics. PTFE (polytetrafluoroethylene) as the inner layer material can effectively prevent the leakage of fluids or gases, and has extremely low permeability, which is suitable for high-purity product transportation, food processing, medical equipment and other fields. This lining design not only increases the service life of the pipe, but also reduces maintenance costs. Braid Reinforced Tubings are widely used in the medical field. The high precision, high torque control performance and good biocompatibility of medical braided tubes make them an important part of key medical equipment such as minimally invasive surgery and interventional treatment. For example, the Braid Reinforced Tubing combined with PI material (polyimide) and Kevlar fiber not only has excellent strength and temperature resistance, but also has good insulation performance and operational flexibility, which is suitable for a variety of medical devices such as guidewire lumens, puncture tools, and interventional sheaths. In coronary artery intervention, Braid Reinforced Tubings are used in key equipment such as balloon catheters and aortic valve delivery systems. Its high torque control performance and good burst pressure resistance enable it to navigate smoothly in complex vascular structures and ensure the safety and effectiveness of the operation. In addition, the application of Braid Reinforced Tubings in electrophysiological mapping catheters, steerable sheaths, guide catheters and other equipment also demonstrates its excellent performance under high precision and high reliability requirements. What are the structural components of Braid Reinforced Tubings?The structural components of Braid Reinforced Tubings usually include inner layer, middle layer and outer layer, each layer has its specific function and material selection. The following is the detailed structure composition: Inner layer (liner): The inner layer is in direct contact with the fluid and is required to have good media resistance and sealing properties to ensure that the fluid is not contaminated during transmission. Common inner layer materials include PTFE (polytetrafluoroethylene), FEP (fluorinated ethylene propylene), PEBAX (polyetherimide), TPU (thermoplastic polyurethane), PA (polyamide) and PE (polyethylene). Middle layer (reinforcement layer): The middle layer is the core part of the braided reinforced pipe, usually woven with metal wire (such as stainless steel wire, nickel-titanium alloy wire) or fiber (such as Kevlar®, LCP). This layer not only provides the required tensile strength and pressure bearing capacity, but also gives the pipe excellent bending flexibility and wear resistance. The braiding method can be 1-on-1, 1-on-2 or 2-on-2, and the braiding density is usually between 25 and 125 PPI, and can be continuously adjusted according to demand. Outer layer (protective layer): The outer layer is located on the outermost side, and its main function is to protect the reinforcement layer and the inner layer from being damaged by the external environment. Common outer layer materials include PEBAX, nylon, TPU, PET (polyester), polyethylene, etc., which have good wear resistance, weather resistance and UV radiation resistance. In addition, color identification, flame retardants and antistatic agents can be added to the outer layer to meet specific application requirements. Tie Layer: In some cases, in order to ensure the close bonding between the layers of materials, a tie layer is set between the inner layer and the reinforcement layer. The tie layer is usually made of special adhesives or coating materials to improve the bonding strength between the layers and the stability of the overall structure. Other optional structures: Development ring or development point: In some medical applications, in order to facilitate observation under X-ray or other imaging techniques, a development ring or development point is added to the pipe, which is usually made of platinum-iridium alloy, gold-plated or non-radio-transparent polymer materials. Reinforcement rib design: In some high-pressure or high-load applications, reinforcement ribs are added to the outside of the pipe to further improve its structural strength and stability. Wire-pull ring-controlled bending system: In applications where precise control of the bending angle is required, a wire-pull ring-controlled bending system can be designed to ensure that the pipe can maintain a stable shape and performance during use. What is the key role of the reinforcement material of the Braid Reinforced Tubing? The reinforcement material of the Braid Reinforced Tubing plays a vital role in improving its performance. The reinforcement material is usually located in the middle layer of the tube and is formed by braiding or winding to enhance the strength, toughness and compressive resistance of the tube. The following are the key roles of the reinforcement material and its detailed description: 1. Improve the compressive resistance:Braided reinforcement materials (such as stainless steel wire, Kevlar®, LCP, etc.) can significantly improve the compressive resistance of the pipe, so that it can still maintain structural stability under high pressure. For example, a braided reinforced catheter made of 304 steel wire and medical polymer materials can effectively prevent the catheter from folding and enhance its compressive resistance. In addition, the application of Braid Reinforced Tubings in high-pressure pipelines also shows that its reinforcement materials can withstand hydraulic pressures up to 5000 PSI. 2. Enhanced torsion control performance: The structural design of the braided reinforced material enables it to provide good torsion control performance. In medical devices such as aortic valve delivery systems and electrophysiological mapping catheters, the high torsion control performance of the Braid Reinforced Tubing ensures the stability and accuracy of the catheter in complex operations. In addition, the reinforcing material of the Braid Reinforced Tubing can also optimize its torsion performance by adjusting the braiding angle and density. 3. Prevent elongation and deformation:Braided reinforcement materials can effectively prevent the pipe from elongating or deforming during use. For example, in hydraulic systems, braided reinforced pipes can maintain the stability of their shape and avoid deformation due to material fatigue even under high pressure and dynamic loads. This feature is particularly important for medical devices that require precise control, such as neurovascular microcatheters and steerable sheaths. 4. Provide additional protection:Braided reinforcement materials not only enhance the mechanical properties of the pipe, but also provide it with additional physical protection. For example, in explosion-proof flexible connecting pipes, the middle reinforcement layer is usually composed of wire braided mesh or fiber reinforcement materials, which can effectively prevent external impact and wear and ensure the strength and stability of the connection. In addition, braided reinforcement materials can further improve their wear resistance and anti-slip properties by increasing the surface roughness of the pipe or adding an anti-slip coating. 5. Optimize material utilization:The structural design of braided reinforcement materials enables them to be optimized according to the force requirements of the components, thereby giving full play to their high strength advantages. For example, in composite materials, fiber braided meshes can be arranged in a directional manner according to the force direction of the component to improve the utilization efficiency of the reinforcement materials. This design not only improves the overall performance of the pipe, but also reduces the cost of using the material. 6. Adapt to a variety of working environments:The diversity and adjustability of braided reinforcement materials enable them to adapt to a variety of working environments. For example, in rubber hoses for nuclear power, the reinforcement layer is usually woven or wound with fiber materials. These materials have high strength and toughness, which can effectively enhance the tensile and compressive properties of the hose. In addition, braided reinforcement materials can also adapt to different working conditions by adjusting their weaving methods (such as plain weave, twill weave, cross weave, etc.), ensuring that the hose can operate stably in various complex environments. Application of Braid Reinforced TubingsBraid Reinforced Tubings are widely used in multiple medical fields due to their excellent performance and flexibility. Their high torque control performance and good biocompatibility make them an important part of key medical equipment such as minimally invasive surgery and interventional therapy. 1. Coronary intervention: Braid Reinforced Tubings play an important role in coronary intervention. Their high pressure resistance and good torsion control performance enable them to pass through complex vascular structures smoothly, ensuring the safety and effectiveness of the operation. For example, Braid Reinforced Tubings are used in key equipment such as balloon catheters and aortic valve delivery systems. 2. Electrophysiological intervention: In electrophysiological intervention, the high torsion control performance and good conductivity of Braid Reinforced Tubings make them an ideal choice for electrophysiological mapping catheters. They can provide precise torque control to ensure stable navigation of the catheter in complex heart structures. 3. Structural cardiac intervention: Braid Reinforced Tubings are also widely used in structural cardiac intervention. Their high support force and good anti-bending performance enable them to effectively support the implantation of complex structures such as heart valves. 4. Peripheral vascular intervention: In peripheral vascular intervention, the high flexibility and good torsion resistance of Braid Reinforced Tubings enable them to adapt to complex vascular pathways and ensure the smooth progress of the operation. 5. Neurological intervention: The application of Braid Reinforced Tubings in neurological intervention is particularly prominent. Its high torsion control performance and good biocompatibility enable it to pass through complex neurovascular structures, ensuring the accuracy and safety of the operation. 6. Urinary intervention: In urological intervention, the high flexibility and good anti-bending performance of the Braid Reinforced Tubing enable it to pass through complex urinary system structures to ensure the smooth progress of the operation. 7. Respiratory intervention: The application of Braid Reinforced Tubings in respiratory intervention is also becoming more and more extensive. Its high flexibility and good anti-bending performance enable it to pass through complex respiratory tract structures to ensure the smooth progress of the operation. 8. Microcatheter: The application of Braid Reinforced Tubings in microcatheters is particularly prominent. Its high torsion control performance and good anti-bending performance enable it to pass through complex vascular structures to ensure the accuracy and safety of the operation. 9. Aortic valve delivery system: The application of Braid Reinforced Tubings in aortic valve delivery systems is also very extensive. Its high pressure resistance and good torsion control performance enable it to pass through complex vascular structures smoothly to ensure the safety and effectiveness of the operation. 10. Steerable sheath: The application of Braid Reinforced Tubings in steerable sheaths is also very prominent. Its high torsion control performance and good anti-bending performance enable it to pass through complex vascular structures, ensuring the accuracy and safety of the operation. 11. Guide catheters: Braid Reinforced Tubings are also widely used in guide catheters. Its high flexibility and good anti-bending performance enable it to pass through complex vascular structures to ensure the smooth progress of the operation. Why can Braid Reinforced Tubings become a key component in high-precision medical treatment?Braid Reinforced Tubings have become an indispensable and important product in modern medical treatment due to their excellent performance and flexible customized services. Its performance advantages are mainly reflected in the following aspects: High burst pressure resistance and column strength: Braid Reinforced Tubings significantly improve the pressure resistance of the tube by embedding a metal or fiber braided structure between two layers of material. This design enables it to maintain structural stability under high pressure and is suitable for applications that require high reliability. For example, in the medical field, Braid Reinforced Tubings are widely used in percutaneous coronary catheters, balloon catheters, neurovascular microcatheters and other devices to ensure their stability and safety in complex vascular structures. Excellent torque transmission performance: The middle layer of the Braid Reinforced Tubing is usually woven with metal wires or fibers, and this structural design gives it good torsion control performance. In medical devices such as aortic valve delivery systems and electrophysiological mapping catheters, the high torsion control performance of Braid Reinforced Tubings ensures the accuracy and stability of the catheter in complex operations. In addition, the braided reinforced polyimide tube (PI) provided by Zeus also has excellent torque transmission capabilities and is suitable for applications that require high flexibility and strength. Adjustable hardness: Braid Reinforced Tubings can adjust the material combination and braiding density according to customer needs to achieve customization of different hardness. This flexibility enables it to adapt to a variety of application scenarios, from soft catheters to rigid support structures, to meet specific needs. For example, PI braided tubes combine the high strength and temperature resistance of PI materials with the flexibility of braided structures to become a composite tube material with excellent twist control, flexibility, strength, and pushability. Short delivery time and stable production: Since the inner and outer layer materials can be produced independently, the production process of Braid Reinforced Tubings is more efficient and can shorten the delivery cycle. At the same time, its production environment usually meets the 10,000-level clean room standard to ensure that the product quality meets the requirements of medical device applications. This efficient production method not only improves production efficiency, but also reduces manufacturing costs, making the product more competitive in the market. Customized service: The customized service of Braid Reinforced Tubings is a highlight. Customers can choose the inner and outer layer materials and reinforcement materials such as PTFE, PI, PEBAX, TPU, PA, etc. according to specific needs to meet the needs of different application scenarios. For example, the braided reinforced polyimide tube (PI) and PI Glide™ tube provided by Zeus can adjust the number of nodes per inch (PPI) and the number of turns per inch (WPI) according to the specifications to meet different performance requirements. In addition, the customized service also includes adjustments in size, color, surface treatment, etc. to ensure that the product is perfectly adapted to specific application scenarios. Post-processing: In order to further improve the performance and applicability of the product, the Braid Reinforced Tubing usually undergoes a series of post-processing treatments, such as tip molding, bonding, taper and other processes. These treatments can enhance the connectivity and operability of the tube, making it more reliable in complex environments. For example, the inner and outer layers of the PI braided tube are both coated with an advanced dip coating process to ensure its good chemical compatibility and mechanical properties. The future development trend of Braid Reinforced Tubings is mainly reflected in the following aspects: Material innovation: With the development of new material technology, Braid Reinforced Tubings will use more high-performance fiber materials, such as aramid, carbon fiber, etc., to improve their lightweight and high-strength characteristics. At the same time, the application of environmentally friendly materials such as recyclable and biodegradable materials will also increase, driving the industry towards sustainable development. Technological progress: The application of intelligent manufacturing and automation equipment will improve production efficiency and product quality. The development of 3D braiding technology will enhance the production capacity of braided sleeves with complex structures and broaden their application scenarios. In addition, the application of intelligent materials, such as shape memory alloys and intelligent textiles, will give braided catheters the ability to adapt and self-repair, improving their reliability and service life under extreme conditions. Expansion of application fields: The application fields of Braid Reinforced Tubings will be further expanded, especially in the fields of medical equipment (such as endoscopes and catheters), new energy (wind and solar energy equipment), etc. With the acceleration of urbanization and the popularization of the concept of smart city construction, the demand for intelligent management of underground pipe network systems is increasing, which will bring new development opportunities for Braid Reinforced Tubings. Intelligence and sustainability: With the development of Internet of Things technology, Braid Reinforced Tubings will integrate more sensors and communication modules to realize real-time monitoring and data upload of pipeline status, and provide more accurate information support for urban pipe network maintenance. At the same time, with the promotion of the concept of circular economy, the production of Braid Reinforced Tubings will use more recyclable materials to reduce the impact on the environment. Customized service: In the future, the customized service of Braid Reinforced Tubings will be more flexible to meet the needs of different application scenarios. For example, by optimizing the material formula and manufacturing process, reinforced plastic pipes will have better mechanical properties and chemical stability to adapt to more demanding application environments. In addition, with the strengthening of personalized consumption trends, braided reinforced pipes will provide more customized services, such as special specifications and functional customization, to meet the needs of different occasions. With the continuous advancement of materials science and engineering technology, the performance and application range of Braid Reinforced Tubings will be further expanded. In the future, the combination of Kevlar reinforcement and stainless steel braiding will be closer to meet the needs of higher strength and lighter weight. At the same time, the design of PTFE lining and high-pressure pipes will also be more intelligent to meet the high-precision requirements under complex working conditions. In the medical field, Braid Reinforced Tubings will continue to promote the development of minimally invasive surgery and interventional treatment, especially in high-precision fields such as neurovascular and cardiovascular. In the industrial field, its application in high-pressure, corrosion-resistant, and impact-resistant scenarios will continue to expand, providing strong support for intelligent manufacturing and green manufacturing.

With the rapid development of minimally invasive surgery and interventional treatment, medical catheters, as key medical devices, have increasingly higher performance requirements. Recently, a medical multi-layer catheter launched by a certain company has become the focus of industry attention with its innovative multi-layer co-extrusion tube technology and optimized polymer material combination. Through precise multi-layer structural design, this product takes into account biocompatibility, mechanical strength and operational performance, providing safer and more efficient solutions for clinical use. Medical multi-layer catheters are precision medical consumables made of two or more layers of polymer materials through a co-extrusion process. They are widely used in medical scenarios such as minimally invasive surgery, interventional treatment, infusion and drainage. Compared with traditional single-layer catheters, their multi-layer structural design can optimize performance for different clinical needs, taking into account key indicators such as biocompatibility, flexibility, and pressure resistance. Breakthrough in multi-layer co-extrusion technology to create high-precision medical consumablesAgainst the background of the rapid development of modern medical technology, medical catheters, as key medical devices, have increasingly higher performance requirements. Traditional single-layer catheters are often difficult to meet multiple requirements such as biocompatibility, mechanical strength and operational performance at the same time due to their single material. Medical multi-layer catheters using multi-layer co-extrusion technology have successfully broken through this technical bottleneck through innovative production processes and material combinations. Advanced multi-layer co-extrusion production processMulti-layer co-extrusion technology is a precision extrusion molding process, the core of which is to extrude two or more polymer materials through a co-extrusion die simultaneously to form a tube with a multi-layer structure. The key advantages of this process are: 1. Accurate layer thickness control: Through a precise extrusion control system, the thickness of each layer of material can be accurately controlled, and the error can be controlled within the range of ±0.0127mm. This high-precision dimensional control ensures the stability and consistency of catheter performance. 2. Optimal combination of material properties: Different material layers can be designed specifically according to their characteristics: The inner layer material (such as HDPE high-density polyethylene, PU polyurethane) mainly focuses on biocompatibility to ensure safety when in contact with human tissue or body fluids. These materials are low in toxicity and low in allergenicity, which can effectively reduce tissue reactions. The outer layer materials (such as Pebax polyether block amide, nylon) focus on mechanical properties, providing excellent tensile strength (up to 50MPa or more) and wear resistance (friction coefficient can be as low as 0.1), ensuring the passability and durability of the catheter in complex vascular environments. Strong interlayer bonding: Through molecular-level material modification technology and special co-extrusion process parameter control, seamless bonding between layers of materials is achieved. After testing, the interlayer peeling strength can reach more than 5N/cm, effectively avoiding the risk of stratification during use. Breakthrough technical advantages 1. Ultra-precision dimensional control: Using high-precision gear pump metering system and laser diameter gauge for real-time monitoring, ensure that the inner and outer diameter tolerances of the catheter are controlled at an ultra-high precision level of ±0.0127mm (about 1/2000 inches). The concentricity exceeds 90%, which is much higher than the industry average of 80%, significantly improving the push performance and operating feel of the catheter. 2. Excellent combination of mechanical properties: Through the synergistic effect of different materials, the flexibility of the catheter is maintained (the bending radius can be as small as 3mm) and sufficient pushing force is ensured (the axial strength is increased by more than 30%). The anti-kink performance is significantly improved, and it can withstand more than 1000 cycles in the 180-degree bending test without permanent deformation. 3. Reliable quality assurance: The online defect detection system is used to monitor the surface quality and internal structure of the pipe in real time. The reliability of clinical use is ensured through strict burst pressure testing (can withstand 10-20 atmospheres) and fatigue testing (5000 pushing cycles). Clinical application value This high-precision catheter based on multi-layer co-extrusion technology has shown significant advantages in clinical practice: 1. In the field of neurointervention, the ultra-thin tube wall (minimum 0.1mm) and excellent flexibility enable the catheter to reach smaller vascular branches. 2. In cardiovascular intervention, the optimized material combination not only ensures sufficient pushing force, but also reduces the risk of vascular damage. 3. In tumor interventional treatment, the multi-layer structure design can integrate the drug sustained release function and realize the integration of treatment functions. With the advancement of material science and precision manufacturing technology, multi-layer co-extruded catheters are developing towards thinner wall thickness, higher performance and more intelligent direction, providing safer and more effective solutions for minimally invasive medical treatment. This technological breakthrough not only improves the performance standards of medical consumables, but also promotes technological progress in the entire field of interventional treatment. Excellent performance meets the needs of high-end medical equipmentAs a high-end consumable in the field of modern medical technology, medical multi-layer catheters are redefining the industry standards for interventional treatment with their excellent performance parameters. The following is a detailed analysis of its breakthrough performance from four key dimensions: 1. The clinical value of ultra-high concentricity (>90°) Technical implementation: The six-axis laser measurement system is used for real-time calibration, combined with an adaptive extrusion control algorithm to ensure that the radial thickness deviation of the tube is less than 5μm, achieving an industry-leading concentricity of >90°. Clinical advantages: 40% improvement in vascular permeability: In 0.014-inch microcatheter applications, the push resistance is reduced to 60% of that of traditional catheters Reduce endothelial damage: In vitro tests show that the endothelial cell shedding rate is reduced by 35% Precise positioning capability: 0.1mm position control accuracy can be achieved in neurointerventional surgery 2. Revolutionary flexible and anti-kink performance Structural innovation: Three-layer gradient modulus design: 50A Shore hardness of the inner layer ensures permeability, 72D of the middle layer provides support, and 90A of the outer layer ensures push force Spiral reinforcement structure: Nano-scale glass fiber reinforced network embedded in the PEBAX matrix Performance parameters: Bending fatigue life: Passed >5000 cycle tests at a radius of 3mm (5 times the ISO 10555 standard requirement) Anti-kink angle: The minimum curvature to maintain patency at 180° is 2.5mm Torque transmission efficiency: Distal rotation response delay <0.5 seconds/100cm 3. Excellent chemical corrosion resistance Material solution: Inner layer: cross-linked HDPE, crystallinity increased to 75%, iodine contrast agent permeability increased by 3 times Outer layer: fluorinated modified Pebax, tolerance to disinfectants such as ethanol and glutaraldehyde extended to 200 hours Verification data: After immersion in 37℃ contrast agent for 30 days, tensile strength retention rate>95% After 10 cycles of ethylene oxide sterilization, surface contact angle change<5° 4. Comprehensive biocompatibility guarantee Certification system: Passed ISO 10993 full set of biological evaluation (including cytotoxicity, sensitization, implantation test, etc.) Obtained USP Class VI and EU EP compliance certification Special treatment process: Plasma grafting technology: construct hydrophilic PEG molecular brushes on the PU surface Nanoscale surface polishing: Ra value is controlled below 0.05μm, reducing platelet adhesion by 50% Clinical verification: In the 72-hour continuous contact test, the survival rate of L929 cells is >90% The 28-day subcutaneous implantation test showed that the inflammatory response score was only 0.5 (1-4 scale) Synergistic effect of performance integration The combination of various performance parameters is optimized through the DOE (experimental design) method to achieve: The best balance between pushing force and flexibility (pushing efficiency coefficient reaches 0.85) Synergistic improvement of mechanical strength and biosafety Uniform guarantee of immediate performance and long-term stability Multi-layer material combination, adaptable to diverse clinical scenarios Application scenarios Material architecture Key performance parameters Clinical advantages Cardiovascular interventional catheters Outer layer: 72D Pebax® 7233 - Flexural modulus: 280MPa Push force transmission efficiency ↑35% Middle layer: 304 stainless steel woven mesh (16-32 picks/inch) - Burst pressure: >25atm Calcified lesion pass rate ↑28% Inner layer: HDPE (0.955g/cm³) - Friction coefficient: μ<0.15 Stent positioning error <0.3mm - Thrombosis reduction by 40% Minimally invasive neurological catheters Outer layer: PA12 nylon (72D) - Flexural stiffness: 0.08N/mm² Vasospasm incidence ↓60% Transition layer: TPU (80A) - Protein adsorption: <5ng/cm² Distal arrival time ↓40% Inner layer: Ultra-soft PU (35A) - Vascular permeability: 92% (<2mm) Magnetic navigation compatibility Platinum-iridium alloy marker tape High-pressure injection catheters Outer layer: Reinforced nylon 12 (30% glass fiber) - Burst pressure resistance: >600psi Development clarity ↑30% Middle layer: ETFE barrier film - Injection rate resistance: 7ml/s Contrast agent penetration <0.01g/m²/day Inner layer: XL-HDPE - Surface roughness: Ra<0.1μm Barium sulfate marker tape Innovative technologies Thermosensitive material (Pebax® series) - Hydrophilic coating maintenance: >90 days Body temperature adaptive hardness Shape memory alloy (Nitinol) - Antibacterial rate: >99.9% Autonomous bending navigation Plasma grafted hydrophilic coating - Drug controlled release: 0.5μg/mm²/day Anti-infection/anti-thrombosis Degradable material (PLGA+PCL) Environmentally friendly and absorbable Table description: Material architecture: Display the typical three-layer structure design and special functional layer of each application scenario; Performance parameters: Quantify key mechanical, chemical and biological performance indicators; Clinical value: Use arrows to clearly mark the performance improvement/reduction (↑↓); Innovative technology: List breakthrough technologies across scenarios separately. What should I pay attention to when choosing a medical multi-layer catheter? The selection of medical multi-layer catheters needs to comprehensively consider multiple dimensions such as clinical needs, material properties, production processes and regulatory requirements. The following is a professional selection guide: 1. Matching clinical needs (1) Adaptation to surgical type Cardiovascular intervention: Prioritize high pushability (axial strength > 50N) and anti-bending (minimum bending radius ≤ 3mm) Neurointervention: Select ultra-flexible catheters (bending stiffness ≤ 0.1N/mm²) and low-friction surfaces (μ ≤ 0.15) Tumor embolization: Both visualization (including tungsten/barium sulfate markers) and drug-carrying capacity are required (2) Anatomical path characteristics Vascular tortuosity: Anti-kink catheters are required for high-bending scenarios (torsion angle > 270° without breaking) Lumen diameter: Match catheter specifications (such as 2.0-3.5Fr commonly used in coronary arteries) Lesion nature: Calcified lesions require a reinforced outer layer (such as a metal braided layer) 2. Material performance evaluation (1) Biocompatibility certification Must comply with ISO 10993 series standards (at least pass cytotoxicity, sensitization, and irritation tests) Long-term implants need to supplement chronic toxicity and carcinogenicity assessments (2) Mechanical performance parameters Key indicators Compliance requirements Test standards Burst pressure ≥3 times the operating pressure ISO 10555-4 Tensile strength ≥50MPa (nylon-based) ASTM D638 Bending fatigue life >5000 times (3mm radius) ISO 25539-2 Chemical stability verification Disinfectant resistance (strength retention rate after ethylene oxide/γ-ray sterilization ≥ 90%) Anti-contrast agent permeability (weight change rate after immersion for 24 hours ≤ 1%) 3. Structural design analysis (1) Interlayer bonding process Co-extrusion bonding type: suitable for conventional applications (peel strength ≥ 3N/cm) Mechanical interlocking type: used in high-voltage scenarios (such as woven mesh embedding layer) (2) Special functional layer Development marking tape: tungsten powder content ≥90% (X-ray visibility) Hydrophilic coating: contact angle ≤20° (maintenance time ≥30min) Antibacterial coating: silver ion release rate 0.1-0.5μg/cm²/day 4. Production process control (1) Dimension accuracy verification Inner diameter tolerance: ±0.025mm (precision vascular catheter requirement) Concentricity: ≥90% (laser diameter gauge online detection) (2) Cleanliness requirements Production environment: at least Class 8 (ISO 14644-1) Particle contamination: ≤100 particles/mL (≥0.5μm) Why are medical multilayer tubes more advantageous than single-layer tubes?The core advantage of medical multilayer tubes over traditional single-layer tubes lies in their composite structure design concept. Through the precise combination of different functional materials, the performance limitations of a single material have been broken through.1. Performance design breakthrough Complementary material properties Single-layer tube: limited by the performance ceiling of a single material (such as PU is flexible but not strong enough, nylon is strong but too rigid) Multilayer tube: The inner layer uses biocompatible materials (such as HDPE, cytotoxicity ≤ level 1)The outer layer uses mechanical reinforcement materials (such as Pebax 7233, tensile strength ≥50MPa)Functional layers can be added to the middle layer (such as antistatic carbon fiber mesh, surface resistance ≤10⁶Ω) Gradient modulus design Through a structure of more than 3 layers to achieve a gradual change in hardness (such as 35A→55D→72D), the catheter: Maintains push rigidity at the proximal end (bending modulus ≥1GPa)Achieve ultra-flexibility at the distal end (bending stiffness ≤0.1N/mm²) 2. Comparison of key performance parameters Performance indicators Typical value of single-layer tube Typical value of multilayer tube Increase Burst pressure 8-12atm 20-30atm 150%↑ Anti-kink resistance 180° bending easily collapses 360° bending is still smooth 100%↑ Friction coefficient 0.25-0.35 (dynamic) 0.08-0.15 (hydrophilic coating) 60%↓ Fatigue life 500-1000 cycles 5000+ cycles 400%↑ 3. Clinical scenario adaptability Cardiovascular interventionStainless steel braided reinforcement layer makes the torsion transmission efficiency reach 95% (single-layer tube only 60%)When passing through calcified lesions, the push force loss of the multi-layer tube is reduced by 40% Neural interventionUltra-thin inner layer (0.05mm thick PU) reduces the incidence of vascular spasmGradual stiffness design shortens the time to reach the distal blood vessel by 30% High-pressure injectionETFE barrier layer can withstand 7mL /s injection rate (single-layer tube limit 3mL/s)Contrast agent permeability <0.1μg/cm²/h (single-layer PE tube up to 5μg/cm²/h) 4. Special function integration Structural functionalizationDevelopment marker band: tungsten powder content ≥90% (X-ray visibility increased by 3 times)Drug sustained release layer: Paclitaxel loading can reach 5μg/mm² Intelligent response characteristicsThermosensitive material: hardness automatically reduced by 30% at 37°CMagnetic navigation compatibility: guide layer containing NdFeB particles 5. Failure mode optimization Anti-delamination designMolecular-level bonding technology makes interlayer peeling strength ≥5N/cmElectron beam cross-linking treatment improves interface bonding by 300% Improved durabilityMulti-layer structure disperses stress, crack propagation rate reduced by 80%Braided reinforcement layer extends fatigue life to 100,000 pulsations Under high-pressure injection of contrast agent, which multi-layer tube structure is the most leak-proof?In medical scenarios where high-pressure contrast agent injection is required, the key to ensuring that the catheter does not leak is to use a special multi-layer composite structure design. This design builds multiple protective barriers through the synergistic effect of different functional materials. Core anti-leakage structure design Five-layer composite architecture (from outside to inside): Outer layer: high-strength composite materials are used to provide mechanical protection and withstand the strong impact during injectionReinforcement layer: metal braided structure, which effectively limits the expansion and deformation of the catheterBarrier layer: special fluorinated material film, forming the main anti-permeability barrierStabilization layer: specially treated polymer with excellent chemical corrosion resistanceInner layer: ultra-smooth surface treatment to reduce contrast agent residue Key manufacturing processes: Precisely controlled extrusion temperature to ensure that the barrier material forms an ideal crystalline structureUse radiation cross-linking technology to enhance material stabilityInnovative interlayer bonding process to achieve each layer Firmly bonded Performance advantages Barrier performance:Compared with traditional single-layer catheters, the permeability is significantly reducedMulti-layer synergy makes the permeability lower than that of conventional three-layer structures Mechanical properties:Maintain excellent dimensional stability under high pressureAnti-swelling performance far exceeds that of ordinary catheters Safety performance:All layers of materials have passed strict biocompatibility testsSpecial inner layer design avoids adsorption of contrast agent components Clinical application value This structural design is particularly suitable for:Examinations that require rapid injection of high-concentration contrast agentsLong-term indwelling contrast cathetersTreatment scenarios with strict requirements on permeability Why is 90% concentricity the key to catheter performance? In the field of minimally invasive surgery and interventional therapy, catheter concentricity is the gold standard for determining its performance. Concentricity of more than 90% can not only improve surgical safety, but also optimize patient prognosis. 1. Optimization of fluid dynamics performance (1) Laminar flow maintenance effect High concentricity catheters (such as cardiovascular interventional catheters) can reduce turbulence and reduce the risk of thrombosis Contrast agent delivery is more uniform, avoiding vascular damage (pressure fluctuation <5%) FDA-compliant fluid efficiency is increased by 40% (2) High-pressure injection compatibility In scenarios such as CT angiography, 90% concentricity catheters can withstand an injection rate of 7mL/s Compared with ordinary catheters, the risk of contrast agent extravasation is reduced by 80% 2. Improved mechanical properties (1) Anti-bending ability (comparison of key indicators) concentricity Minimum bending radius Applicable scenarios 70% 5mm General infusion 90% 3mm Neurointervention 95%+ 2mm Peripheral vascular (2) Fatigue life 90% concentricity allows the catheter to have a life of 5,000 cycles at a bending radius of 3mm Compliant with ISO 10555 international standard 3. Clinical operation advantages (1) Precision medical application Tumor intervention: positioning error ≤ 0.1mmTAVI surgery: push force reduced by 30%Pediatric catheter: vasospasm reduced by 50% (2) Trend of AI-assisted surgery High concentricity catheters are more compatible with surgical robotsReal-time pressure sensing data is more accurate 4. Industry certification requirements Tests that must be passed: ASTM F2210 (US material testing standard) CE certification (EU Medical Device Directive) MDR 2017/745 (new EU regulation) 90% concentricity is the "golden critical point" for balancing performance and cost Below 90%: fluid disturbance and stress concentration are significantly aggravated Above 95%: marginal benefits decrease and cost index increases The 90-93% range can simultaneously meet the following: Excellent clinical performance Reasonable economy Reliable production stability Medical multilayer catheters are leading the technological innovation of minimally invasive interventional treatment with their innovative composite structure design and advanced material technology. By precisely combining 2-5 layers of polymer materials with different characteristics, this catheter successfully breaks through the performance limitations of traditional single-layer tubes and achieves a qualitative leap in key indicators such as burst pressure, bending fatigue life and surface lubricity. Its core advantages are reflected in three dimensions: in terms of clinical applicability, modular material combinations can perfectly adapt to diversified scenarios such as cardiovascular intervention, minimally invasive neurosurgery, and high-pressure angiography. For example, the metal braided reinforcement layer increases the push efficiency by 35%, and the ultra-soft inner layer reduces the incidence of vascular spasm by 60%; In terms of technological innovation, the integration of intelligent features such as temperature-sensitive materials and magnetic navigation compatible design enables the catheter to have environmental adaptability; in terms of medical economy, it not only directly shortens the operation time by 20-30 minutes, but also significantly optimizes the overall treatment cost through reusable design and reduced complication rate. With the application of cutting-edge technologies such as degradable materials, nanocomposite technology and AI-assisted design, medical multi-layer catheters are rapidly developing in the direction of intelligence and functionality, and are expected to promote the expansion of minimally invasive surgical indications by more than 40%, becoming an indispensable core device in the era of precision medicine.

The highly anticipated 91st China International Medical Equipment (Spring) Fair—2025 Shanghai CMEF—is set to commence with great fanfare from April 8th to 11th, 2025, at the National Exhibition and Convention Center (Shanghai). Organized by the dedicated team at Reed Sinopharm Exhibition Co., Ltd., which is organized by Reed Sinopharm Exhibitions. CMEF has evolved since its inception in 1979 into a comprehensive platform that showcases the entire industry chain, introduces new products, facilitates procurement and trade, promotes brands, fosters scientific cooperation, and encourages academic exchanges. With "Innovative Technology Leading the Future" as its central theme, this edition of the expo is committed to propelling innovation and healthy development within the industry, guiding the medical device sector towards a more brilliant future. Ningbo Linstant and its five subsidiaries will be making a joint appearance at the 2025 CMEF. They will showcase their star products and technologies in their respective fields, demonstrating the group's comprehensive strength and innovative capabilities in the medical device industry. By participating in the CMEF, Linstant Group looks forward to engaging with industry peers, exploring future trends in medical technology, and advancing the medical industry as a whole. Event Details: Dates: April 8-11, 2025 Venue: National Exhibition and Convention Center (Shanghai) Booth Number: 7.1S22 Stay tuned for Ningbo Linstant's exciting showcase at the 2025 CMEF Medical Device Expo, and join us in witnessing the future of medical technology!